-60℃-200℃ temperature control unit system
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  • -60℃-200℃ temperature control unit system
  • -60℃-200℃ temperature control unit system
  • -60℃-200℃ temperature control unit system

-60℃-200℃ temperature control unit system

Achieve precise temperature control from -60C to 200C with our TCU system. Integrated heating & cooling, high stability (0.5C), ideal for reactors, chambers, and battery tests. Request a quote.
  • Product Description
  • Overview of the temperature control unit

    Product Model: PLYY-60-150

    Temperature Control Range: -60-200℃

    Applicable to 150L jacketed reaction kettles, with a heating power of 10KW and a cooling power of 10KW.

    The high- and low-temperature circulation unit is also known as a “high-and-low-temperature integrated machine,” “cold-and-hot integrated machine,” or “heating and cooling circulator.”

    The integrated high- and low-temperature circulation unit is primarily used to provide ultra-low temperature circulating cooling liquid for the jacket of reaction vessels that require low-temperature reactions, thereby maintaining low-temperature conditions during operation. It can be used in conjunction with double-layer glass reactors of 200L, 150L, 100L, and other capacities, cooling the reaction vessel contents down to -50℃ or -60℃.

    ● Microcomputer-controlled, with fully digital Chinese display for easy operation. The temperature display uses high-brightness LEDs. Equipped with high- and low-pressure protection, overload protection, and overcurrent protection functions.

    ● Environmentally friendly, fluorine-free refrigerant that complies with EU and national standards.

    ● The compressor, oil separator, solenoid valve, expansion valve, and other components of the refrigeration system are all from imported brands.

    ● The evaporator is a fully brazed plate heat exchanger.

    ● A low-temperature-specific circulating pump ensures no leakage or stalling even under low-temperature operating conditions.

    ● The circulation system adopts a closed-loop design, providing volatile-free protection for laboratory personnel’s health.

    ● The liquid storage tank and the chilled medium are both made of 304 stainless steel, offering excellent corrosion resistance.

    ● The entire unit is stable and reliable, capable of meeting the demand for process cooling sources in continuous production lasting over 24 hours.

    ● The main unit can be cooled by air or water.

    ● The housing features electrostatic powder coating for excellent corrosion resistance.


    Typical applications of refrigeration and heating temperature control systems

    Dynamic constant-temperature control of high-pressure reactor cooling and heating sources, dynamic constant-temperature control of double-layer glass reactor cooling and heating sources, constant-temperature control of microchannel reactors’ cooling and heating sources, small-scale constant-temperature control systems, temperature control for steam saturation systems, low- and high-temperature aging tests for materials, combined chemical cooling and heating source constant-temperature control, cooling and heating for semiconductor equipment, and constant-temperature control for refrigeration and heating in vacuum chambers.


    -60-200℃ heating and cooling circulator.jpg

    -60℃~200℃ Temperature control unit - Technical Parameters

    Model

    PLYY-60-20

    PLYY-60-30

    PLYY-60-50

    PLYY-60-100

    PLYY-60-150

    PLYY-60-200

    Temperature Range

    -60℃~200℃

    Control System

    PID Adaptive Control Algorithm, PLC Programmable Controller

    Temperature Control Mode Selection

    Material Temperature Control and Equipment Outlet Temperature Control Modes Can Be Freely Selected

    Program Editing

    PLC Control Allows Programming of 5 Programs, Each Program Can Be Composed of 40 Steps

    Communication Protocol

    MODBUS RTU Protocol RS485 Interface

    External Temperature Feedback

    PT100, 4–20mA, or Communication-Based Setpoint (PT100 by default)

    Temperature Feedback

    Three-Point Temperature Measurement: Inlet Temperature of the Heat Transfer Medium, Outlet Temperature, and Reactor Material Temperature (External Temperature Sensor)

    Temperature Control Accuracy of the Heat Transfer Fluid

    ±0.5℃

    Material Temperature Control Accuracy

    ±1℃

    Heating power kW

    2.5

    3.5

    5.5

    7.5

    10

    15

    Cooling Capacity
           kW AT

    200℃

    2.5

    3.5

    5.5

    7.5

    10

    15

    100℃

    2.5

    3.5

    5.5

    7.5

    10

    15

    20℃

    2.5

    3.5

    5.5

    7.5

    10

    15

    -20℃

    2

    3

    4.8

    6

    8.2

    12

    -40℃

    0.95

    1.45

    2.3

    3.1

    4.8

    7.8

    -55℃

    0.25

    0.5

    0.75

    0.9

    1.5

    2.8

    Circulating pump flow pressure max

    20 L/min
                      2 bar

    35 L/min
                      2 bar

    35 L/min
                      2 bar

    50 L/min
                      2 bar

    60 L/min
                      2.5 bar

    110 L/min
                      2.5 bar

    Compressor

    Compressors from brands such as Emerson Copeland, Tecumseh, and Doosan

    Expansion valve

    Danfoss/Emerson thermostatic expansion valve + Emerson electronic expansion valve

    Evaporator

    Plate heat exchanger

    Operation panel

    PLC-controlled 7-inch color touch screen, with temperature curve display and recording

    Safety protection

    Features self-diagnosis capability; compressor overload protection; high-pressure pressure switch, overload relay, thermal protection device, and other multiple safety protection functions.

    Closed-loop circulation

    The entire system is fully enclosed. At high temperatures, it produces no oil mist; at low temperatures, it does not absorb moisture from the air. During operation, the system’s pressure does not rise due to high temperatures, and at low temperatures, the heat transfer medium is automatically replenished.

    Refrigerant

    R-404A/R23 mixed refrigerant

    Power supply

    380V 50HZ / 460V 60HZ

    Enclosure material

    Cold-rolled steel with plastic coating or SUS304 enclosure

    Optional

    Explosion-proof ExdIIBT4/ ExdIICT4


    Application Industry

    1. Pharmaceutical: Processes requiring temperature control, such as synthesis, hydrolysis, esterification, and etherification.

    2. Chemical industry: Distillation and purification, rubber crushing, cryogenic grinding, and chemical synthesis.

    3. Metal processing: Cryogenic assembly, cryogenic quenching.

    4. Food: Ultra-low-temperature processing and storage of foods such as tuna.

    5. Semiconductor Electronics: Environmental Testing of Components, Simulated Testing of Electronic Components.

    6. Aerospace: Thermal Sink Testing, Environmental Simulation Testing of Components, Evaporative Cooling Environmental Simulation Testing.

    The Working Principle of  temperature control unit

    The working principle.jpg

    Reactor and temperature control unit.jpg

    Temperature Control Unit – Components

    Control system display, branded compressor, condensing fan, plate heat exchanger, expansion valve, and dryer filter, etc.


    Core component of heating and cooling circulator.jpg

    Diagram of the Integrated High- and Low-Temperature Cycling Machine

    Outline drawing of high and low temperature integrated machine.jpg


    Product real-shot photos

    -60℃-200℃ temperature control unit system 1

    -60℃-200℃ temperature control unit system 2

    -60℃-200℃ temperature control unit system 3


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-60℃-200℃ temperature control unit system

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